Within Tolerance

150 episodes listed below

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Machining talk from inside the shop.

The gist

Within Tolerance follows machinists talking directly with other machinists about what is happening in their shops. Conversations move from five-axis limits and CAM automation to unpaid invoices, shop moves, coolant problems, pens, ERP software, and the business pressure behind finished parts.

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About Within Tolerance

Within Tolerance is a machining podcast with dirt under its fingernails and CAD/CAM in its bloodstream. Dylan Jackson hosts conversations from the world of Protean Machining, where machine tools, customers, software, and shop logistics all collide in real time. The show is aimed squarely at machinists, and it talks like it. Episodes do not separate technical work from business stress. A discussion of five-axis limits can sit beside a story about moving a machine, chasing payment, rebuilding a website, or trying to make space in a shop that filled up faster than expected. That mix gives the show its shape. The technical side is specific: turning spindles, volumetric accuracy, Hermle maintenance, CAM automation, robots, pallets, tooling, quick disconnects, and complicated tolerance work. The business side is just as present. Guests talk about one-person shops, production pivots, ERP tools for job shops, customer communication, late invoices, and the constant tradeoff between growth and sanity. Zap’s recurring check-ins bring a serialized feel, with travel, partnerships, California work, Boise packing, Toolpath plans, and the day-to-day pressure of keeping momentum. Other guests widen the lens. Devin Bodony talks Lichen Precision and machine growth. Curt Van Filipowski brings garage-built titanium pens and EDC craftsmanship. Jamie Peacock explains JSpec Engineering and the one-man-shop rhythm behind The Lone Machinist. Juan March and Blake Nazario discuss InFab, software for job-shop workflows, and the value of talking to people who actually run machines. The result is technical without becoming sterile, casual without losing substance, and blunt about the parts of manufacturing that rarely make it into clean case studies. Within Tolerance works best for listeners who care about both the cut and the context around it.

Made for: Within Tolerance is for machinists, small shop owners, CAM users, manufacturing founders, and technically curious makers who want real conversations from working shops. It especially suits listeners who care about the business pressure behind precision work.

What sets it apart: The show stands out by treating machining as both craft and operating reality. It keeps the tolerance talk, machine detail, money stress, shop moves, customer friction, and informal peer advice in the same frame.

In their own words

Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!

Why you'd press play

Dylan Jackson can turn a forgotten coolant hose into the shop lesson you'll remember.

Press play if you want

  • five-axis tradeoffs explained through real parts, machine limits, and the workaround that finally runs
  • machine-shop growth stories with the crowded floorspace, customer constraints, and bad partnership paperwork left in
Read the full recommendation in PlayNext →
machiningCAD/CAM workflowsfive-axis workjob-shop businessmachine moves and shop growthCAM automationERP software for shopsone-person shops

Talks about

Best episodes of Within Tolerance

Short reviews from the PlayNext desk, based on the episodes we processed.

Within Tolerance Episode 270 - Wait, You Take Breaks? With ZapNov 14, 2025

A machinist catch-up about travel, packing up Boise, and a shifting machine plan.

Within Tolerance is mostly a catch-up between Dylan Jackson and Zap, and its appeal comes from how plainly it lets the month spill out. Zap has just come back from the UK after several days with Simon, with breakfast runs and rides to Evolve folded into the chat, while the…

Within Tolerance Episode 265 - Juan March and Blake Nazario of InFabAug 25, 2025

A shop-software conversation that keeps growth, fit, and machinist reality in the same frame.

Within Tolerance centers on a practical question: how InFab can keep growing without giving up the agility that helps it answer shop requests quickly.

Within Tolerance Episode 264 - Three Mics, One Shop with Zap and JustinAug 15, 2025

A shop-floor conversation about workflow, automation, and how machining gets introduced earlier.

Within Tolerance stays in the Proteum shop with Dylan Jackson, Justin, and Zap, and it keeps its focus on two practical concerns: getting the podcast setup working and making cam automation for toolpath easier to use.

Within Tolerance Episode 261 - In-Person and On Video with ZapJul 7, 2025

A live camera setup, a custom stand, and one shop spill keep this machinist chat moving.

This machinist conversation opens with the awkward charm of becoming a video show in real time, as Dylan Jackson and Zap work through the first in-person multicam setup, the camera glances, and the strange lag of seeing yourself a beat behind.

Within Tolerance Episode 256 - Rebecca Wolfinger of Mil-Spec ManufacturingMay 23, 2025

A practical shop-floor conversation about equipment choices, space, power, and price.

Within Tolerance comes across as a practical look at how a small machine shop got off the ground, with Rebecca Wolfinger framing Millspec Manufacturing as a service-disabled veteran-owned job shop and the Practical Machinist series as a start-from-scratch story for less than…

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Episodes

  1. 1

    Within Tolerance Episode 243 - Jim Belosic of SendCutSend

    ·1h 36m
  2. 2

    Within Tolerance Episode 275 - Still Powerless with Zap

    ·2h 30m
  3. 3

    Within Tolerance Episode 274 - Brian Kippen of KAD Models

    ·2h 40m
  4. 4

    Within Tolerance Episode 226 - Catching Up with Chris Zappettini

    ·1h 40m
  5. 5

    Within Tolerance Episode 225 - Al Whatmough of Toolpath Labs

    ·1h 1m
  6. 6

    Within Tolerance Episode 224 - Proteum Podcast Studio with Chris Zappettini

    ·2h
  7. 7

    Within Tolerance Episode 273 - Wrapping Up 2025 With Zap

    ·2h 5m
  8. 8

    Within Tolerance Episode 272 - Ethan Perrin

    ·3h 33m
  9. 9

    Within Tolerance Episode 271 - Pre-Flexing with Zap

    ·2h 19m
  10. 10

    Within Tolerance Episode 270 - Wait, You Take Breaks? With Zap

    ·1h 44m
  11. 11

    Within Tolerance Episode 269 - Devin Bodony of Lichen Precision

    ·1h 55m
  12. 12

    Within Tolerance Episode 268 - Curt Van Filipowski of Confounded Machine

    ·1h 54m
  13. 13

    Within Tolerance Episode 267 - Jamie Peacock of JSpec Engineering

    ·1h 59m
  14. 14

    Within Tolerance Episode 266 - Pallets, Payments, and Performance

    ·1h 53m
  15. 15

    Within Tolerance Episode 235 - IMTS 2024 Special Episode

    ·2h 52m
  16. 16

    Within Tolerance Episode 265 - Juan March and Blake Nazario of InFab

    ·1h 36m
  17. 17

    Within Tolerance Episode 264 - Three Mics, One Shop with Zap and Justin

    ·1h 57m
  18. 18

    Within Tolerance Episode 263 - The Coolest Safeties Around with Zap

    ·2h 7m
  19. 19

    Within Tolerance Episode 262 - Patrick McClintock

    ·2h 21m
  20. 20

    Within Tolerance Episode 261 - In-Person and On Video with Zap

    ·1h 35m
  21. 21

    Within Tolerance Episode 260 - Denis Basaric of KafaTek

    ·1h 57m
  22. 22

    Within Tolerance Episode 259 - John Saunders of NYC CNC and Saunders Machine Works

    ·2h 3m
  23. 23

    Within Tolerance Episode 258 - Just Send It with David Liu of Brittle Fluid

    ·2h
  24. 24

    Within Tolerance Episode 257 - Breeding MAMs with Justin and Zap

    ·2h 13m
  25. 25

    Within Tolerance Episode 256 - Rebecca Wolfinger of Mil-Spec Manufacturing

    ·1h 13m
  26. 26

    Within Tolerance Episode 255 - Baby Proteum with Zap

    ·2h 12m
  27. 27

    Within Tolerance Episode 254 - Zap and Justin Gray

    ·2h 16m
  28. 28

    Within Tolerance Episode 253 - Employees are Tough with Easton Bednarek

    ·1h 46m
  29. 29

    Within Tolerance Episode 251 - Phil Linscheid

    ·1h 51m
  30. 30

    Within Tolerance Episode 250 - Prepping for the Future with Zap

    ·1h 29m
  31. 31

    Within Tolerance Episode 249 - Pete Oxenham of Chatter and Toolpath

    ·1h 8m
  32. 32

    Within Tolerance Episode 248 - Burning Money with Zap

    ·1h 53m
  33. 33

    Within Tolerance Episode 247 - Joseph Pizzoferrato of Heidenhain

    ·1h 36m
  34. 34

    Within Tolerance Episode 246 - Crashtastic with Zap

    ·2h 38m
  35. 35

    Within Tolerance Episode 245 - NS Precision Inc

    ·1h 49m
  36. 36

    Within Tolerance Episode 244 - Simon and Zap-funkel

    ·1h 27m
  37. 37

    Within Tolerance Episode 276 - Joseph Alonso of Novo Modo

    ·2h 45m
  38. 38

    Within Tolerance Episode 242 - Eric Larson of Clear Irons

    ·3h 15m
  39. 39

    Within Tolerance Episode 241 - I Am Thankful with Zap

    ·1h 57m
  40. 40

    Within Tolerance Episode 240 - Roast My Shop with Justin Gray

    ·1h 14m
  41. 41

    Within Tolerance Episode 239 - Calibration Cubes and Tool Libraries

    ·1h 50m
  42. 42

    Within Tolerance Episode 238 - New Machines and Post IMTS Recovery

    ·2h 24m
  43. 43

    Within Tolerance Episode 237 - Juan March of Jax Precision

    ·1h 12m
  44. 44

    Within Tolerance Episode 236 - Jamie Underwood

    ·1h 13m
  45. 45

    Within Tolerance Episode 234 - Show Prep and Machine Testing

    ·2h 15m
  46. 46

    Within Tolerance Episode 233 - Justin Gray of Toolpath Labs

    ·1h 25m
  47. 47

    Within Tolerance Episode 232 - The IMTS Ramp Up

    ·2h 28m
  48. 48

    Within Tolerance Episode 231 - Jarrett Morgan of Possum Solutions

    ·1h 52m
  49. 49

    Within Tolerance Episode 230 - Live in the Studio Vol 2

    ·2h 4m
  50. 50

    Within Tolerance Episode 229 - Proteum's First "Intern" w/ Ethan Patane

    ·1h 26m
  51. 51

    Within Tolerance Episode 228 - Hiring Joys and Delay Woes

    ·1h 36m
  52. 52

    Within Tolerance Episode 227 - Justin Brouillette of PDX CNC

    ·1h 43m
  53. 53

    Within Tolerance Episode 223 - Nushrat Ahmed

    ·54m
  54. 54

    Within Tolerance Episode 222 - Working Like Maniacs with Jason Peterson and Chris Zappettini

    ·2h 49m
  55. 55

    Within Tolerance Episode 221 - Zach Smith of Hour Precision

    ·1h
  56. 56

    Within Tolerance Episode 220 - Arda Cards

    ·1h 22m
  57. 57

    Within Tolerance Episode 219 - One Door Closes, Another Opens with Chris Zappettini

    ·1h 35m
  58. 58

    Within Tolerance Episode 218 - Graham Francis of Lights Out MFG

    ·1h 29m
  59. 59

    Within Tolerance Episode 217 - James Meyette

    ·2h 4m
  60. 60

    Within Tolerance Episode 216 - A Little Loopy with Chris Zappettini

    ·1h 37m
  61. 61

    Within Tolerance Episode 215 - Jonathan Hornell-Kennedy of Framework Bicycles

    ·1h 16m
  62. 62

    Within Tolerance Episode 214 - Movin' On Up with Chris Zappettini

    ·1h 53m
  63. 63

    Within Tolerance Episode 213 - Shawn Conour of Conour MFG

    ·1h 41m
  64. 64

    Within Tolerance Episode 212 - Kenny Urban

    ·51m
  65. 65

    Within Tolerance Episode 211 - Michael Gimbel of Gimbel Automation

    ·1h 14m
  66. 66

    Within Tolerance Episode 210 - Keaton Friedman of Swift Universal

    ·1h 38m
  67. 67

    Within Tolerance Episode 209 - Forgetting Things to Be a Better Mentor with Ethan Patane

    ·1h 5m
  68. 68

    Within Tolerance Episode 208 - Learning When to Say No With Easton Bednarek

    ·2h 51m
  69. 69

    Within Tolerance Episode 207 - Leading Change with Alex Kern and Chris Zappettini

    ·2h 28m
  70. 70

    Within Tolerance Episode 206 - Ledyard McFadden of LHM Engineering

    ·1h 58m
  71. 71

    Within Tolerance Episode 205 - Tim Paul

    ·2h 31m
  72. 72

    Within Tolerance Episode 204 - Jason Doesn't Have the Stomach for Manufacturing

    ·4h 3m
  73. 73

    Within Tolerance Episode 203 - Joe Roggenbuck

    ·1h 48m
  74. 74

    Within Tolerance Episode 202 - Garrett Wade

    ·1h 36m
  75. 75

    Within Tolerance Episode 201 - Josh Shapiro of J.N. Shapiro Watches

    ·47m
  76. 76

    Within Tolerance Episode 200 - 200th Episode Celebration with Dylan, Josh Hacko, and Chris Zappettini

    ·2h 12m
  77. 77

    Within Tolerance Episode 199 - Principles 2: Electric Boogaloo with Chris Zappettini

    ·1h 52m
  78. 78

    Within Tolerance Episode 198 - Rob Ellis

    ·2h 4m
  79. 79

    Within Tolerance Episode 197 - Sorta Principled with Chris Zappettini

    ·2h 6m
  80. 80

    Within Tolerance Episode 196 - Brad Matheus of The Factory Amsterdam

    ·1h 21m
  81. 81

    Within Tolerance Episode 195 - Joe Barnard of BPS.Space

    ·1h 10m
  82. 82

    Within Tolerance Episode 194 - Chris Lee

    ·1h 16m
  83. 83

    Within Tolerance Episode 193 - Chris Lichty of Rainhouse

    ·1h 19m
  84. 84

    Within Tolerance Episode 192 - Riley Gillman

    ·1h 21m
  85. 85

    Within Tolerance Episode 191 - In-Person, Locked In with Chris Zappettini

    ·2h 4m
  86. 86

    Within Tolerance Episode 190 - Jeff Tiedeken

    ·1h 26m
  87. 87

    Within Tolerance Episode 189 - Zach Tong of Breaking Taps

    ·1h 17m
  88. 88

    Within Tolerance Episode 188 - Alex Van Dyck of Packible

    ·1h 33m
  89. 89

    Within Tolerance Episode 187 - The Pumpkin Plan with Chris Zappettini

    ·1h 29m
  90. 90

    Within Tolerance Episode 186 - Tom Machinist

    ·1h 27m
  91. 91

    Within Tolerance Episode 185 - Getting Extremely Owned with Chris Zappettini

    ·1h 31m
  92. 92

    Within Tolerance Episode 184 - Nick Heys of Valence Precision

    ·1h 33m
  93. 93

    Within Tolerance Episode 183 - Bre Pettis of Bantam Tools

    ·1h 19m
  94. 94

    Within Tolerance Episode 182 - Alex Kern and Mickey Jacobs

    ·2h 35m
  95. 95

    Within Tolerance Episode 181 - Devin Bodony and Uriel Eisen of Incremental CI

    ·1h 29m
  96. 96

    Within Tolerance Episode 180 - Righting the Ship

    ·1h 48m
  97. 97

    Within Tolerance Episode 179 - Simon Hanmer of Freddy Products Ltd

    ·1h 23m
  98. 98

    Within Tolerance Episode 178 - Dave Arneson of Professional Instruments Company

    ·1h 28m
  99. 99

    Within Tolerance Episode 177 - Josh Hacko of NH Micro

    ·1h 41m
  100. 100

    Within Tolerance Episode 252 - ABC: Always Be Changing with Zap

    Host Dylan Jackson and co-host Chris Zapatini catch up on recent podcast appearances and machining projects.

    ·1h 22m
  101. 101

    Within Tolerance Episode 276 - Joseph Alonso of Novo Modo

    Apr 11, 2026·2h 45m
  102. 102

    Within Tolerance Episode 275 - Still Powerless with Zap

    Mar 31, 2026·2h 30m
  103. 103

    Within Tolerance Episode 274 - Brian Kippen of KAD Models

    Mar 6, 2026·2h 40m
  104. 104

    Within Tolerance Episode 273 - Wrapping Up 2025 With Zap

    Feb 13, 2026·2h 5m
  105. 105

    Within Tolerance Episode 272 - Ethan Perrin

    Jan 21, 2026·3h 33m
  106. 106

    Within Tolerance Episode 271 - Pre-Flexing with Zap

    Dec 20, 2025·2h 19m
  107. 107

    Within Tolerance Episode 270 - Wait, You Take Breaks? With Zap

    Hidden gem

    Dylan and Zap catch up on Zap's recent trip to the UK, where he worked remotely and visited Simon.

    Nov 14, 2025·1h 44m·2 clips
  108. 108

    Within Tolerance Episode 269 - Devin Bodony of Lichen Precision

    On episode 269 of Within Tolerance, host Dylan Jackson of Protea Machining catches up with returning guest Devin Bodony of Lichen Precision, who has grown from two to five employees and moved his shop from an 800-square-foot pole barn into a 4,000-square-foot industrial space since his last appearance on episode 181.

    Oct 31, 2025·1h 55m·5 clips
  109. 109

    Within Tolerance Episode 268 - Curt Van Filipowski of Confounded Machine

    Kurt VanFilippowski discusses his business Confounded Machine, where he makes high-end titanium pens in his garage.

    Oct 22, 2025·1h 54m
  110. 110

    Within Tolerance Episode 267 - Jamie Peacock of JSpec Engineering

    Jamie Peacock discusses his journey from starting JSpec Engineering to co-hosting The Lone Machinist podcast, focusing on the challenges and joys of being a lone machinist.

    Sep 19, 2025·1h 59m
  111. 111

    Within Tolerance Episode 266 - Pallets, Payments, and Performance

    Machinists discuss business challenges, including payment delays and stress, while catching up on recent events.

    Sep 5, 2025·1h 53m
  112. 112

    Within Tolerance Episode 265 - Juan March and Blake Nazario of InFab

    Hidden gem

    Infab started with Juan March needing job tracking, not a product roadmap.

    Aug 25, 2025·1h 36m·2 clips
  113. 113

    Within Tolerance Episode 264 - Three Mics, One Shop with Zap and Justin

    Hidden gem

    Justin explains why Tool Path needs a constraint system, not just "super advanced Clippy."

    Aug 15, 2025·1h 57m·2 clips
  114. 114

    Within Tolerance Episode 263 - The Coolest Safeties Around with Zap

    Aug 10, 2025·2h 7m
  115. 115

    Within Tolerance Episode 262 - Patrick McClintock

    Jul 18, 2025·2h 21m
  116. 116

    Within Tolerance Episode 261 - In-Person and On Video with Zap

    Hidden gem

    Dylan Jackson says the new retainer model cut friction by taking 100% up front and billing weekly zero-dollar invoices.

    Jul 7, 2025·1h 35m·2 clips
  117. 117

    Within Tolerance Episode 260 - Denis Basaric of KafaTek

    Jun 30, 2025·1h 57m
  118. 118

    Within Tolerance Episode 259 - John Saunders of NYC CNC and Saunders Machine Works

    Jun 22, 2025·2h 3m
  119. 119

    Within Tolerance Episode 258 - Just Send It with David Liu of Brittle Fluid

    Jun 14, 2025·2h
  120. 120

    Within Tolerance Episode 257 - Breeding MAMs with Justin and Zap

    May 30, 2025·2h 13m
  121. 121

    Within Tolerance Episode 256 - Rebecca Wolfinger of Mil-Spec Manufacturing

    Hidden gem

    Dylan Jackson interviews Rebecca Wolfinger, co-owner of Mil-Spec Manufacturing, about her journey from culinary arts to starting a machine shop from scratch.

    May 23, 2025·1h 13m·2 clips
  122. 122

    Within Tolerance Episode 255 - Baby Proteum with Zap

    May 9, 2025·2h 12m
  123. 123

    Within Tolerance Episode 254 - Zap and Justin Gray

    Apr 25, 2025·2h 16m
  124. 124

    Within Tolerance Episode 253 - Employees are Tough with Easton Bednarek

    Mar 28, 2025·1h 46m
  125. 125

    Within Tolerance Episode 252 - ABC: Always Be Changing with Zap

    Dylan and Chris catch up on recent podcast appearances and discuss machining challenges.

    Mar 21, 2025·1h 22m
  126. 126

    Within Tolerance Episode 251 - Phil Linscheid

    Mar 14, 2025·1h 51m
  127. 127

    Within Tolerance Episode 250 - Prepping for the Future with Zap

    Mar 7, 2025·1h 29m
  128. 128

    Within Tolerance Episode 249 - Pete Oxenham of Chatter and Toolpath

    Feb 21, 2025·1h 8m
  129. 129

    Within Tolerance Episode 248 - Burning Money with Zap

    Feb 14, 2025·1h 53m
  130. 130

    Within Tolerance Episode 247 - Joseph Pizzoferrato of Heidenhain

    Feb 7, 2025·1h 36m
  131. 131

    Within Tolerance Episode 246 - Crashtastic with Zap

    Jan 31, 2025·2h 38m
  132. 132

    Within Tolerance Episode 245 - NS Precision Inc

    Jan 17, 2025·1h 49m
  133. 133

    Within Tolerance Episode 244 - Simon and Zap-funkel

    Jan 10, 2025·1h 27m
  134. 134

    Within Tolerance Episode 243 - Jim Belosic of SendCutSend

    Dec 20, 2024·1h 36m
  135. 135

    Within Tolerance Episode 242 - Eric Larson of Clear Irons

    Dec 16, 2024·3h 15m
  136. 136

    Within Tolerance Episode 241 - I Am Thankful with Zap

    Dec 6, 2024·1h 57m
  137. 137

    Within Tolerance Episode 240 - Roast My Shop with Justin Gray

    Nov 8, 2024·1h 14m
  138. 138

    Within Tolerance Episode 239 - Calibration Cubes and Tool Libraries

    Nov 2, 2024·1h 50m
  139. 139

    Within Tolerance Episode 238 - New Machines and Post IMTS Recovery

    Oct 25, 2024·2h 24m
  140. 140

    Within Tolerance Episode 237 - Juan March of Jax Precision

    Juan March returns to discuss the major changes at Jacksonville Precision over the past two years, including replacing all their CNC machines after spindle failures.

    Oct 11, 2024·1h 12m
  141. 141

    Within Tolerance Episode 236 - Jamie Underwood

    Sep 27, 2024·1h 13m
  142. 142

    Within Tolerance Episode 235 - IMTS 2024 Special Episode

    Sep 20, 2024·2h 52m
  143. 143

    Within Tolerance Episode 234 - Show Prep and Machine Testing

    Sep 7, 2024·2h 15m
  144. 144

    Within Tolerance Episode 233 - Justin Gray of Toolpath Labs

    Aug 23, 2024·1h 25m
  145. 145

    Within Tolerance Episode 232 - The IMTS Ramp Up

    Aug 16, 2024·2h 28m
  146. 146

    Within Tolerance Episode 231 - Jarrett Morgan of Possum Solutions

    Aug 2, 2024·1h 52m
  147. 147

    Within Tolerance Episode 230 - Live in the Studio Vol 2

    Jul 26, 2024·2h 4m
  148. 148

    Within Tolerance Episode 229 - Proteum's First "Intern" w/ Ethan Patane

    Dylan Jackson interviews Ethan Patane about his experience as an intern at Prodium Machining and winning the Formula SAE competition.

    Jul 5, 2024·1h 26m
  149. 149

    Within Tolerance Episode 228 - Hiring Joys and Delay Woes

    Jun 21, 2024·1h 36m
  150. 150

    Within Tolerance Episode 227 - Justin Brouillette of PDX CNC

    Jun 14, 2024·1h 43m