Pick, Place, Podcast

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Circuit boards, explained from the factory floor.

The gist

Pick, Place, Podcast treats electronics manufacturing as shop-floor problem solving, not abstract theory. Circuit boards, assembly failures, vias, sensors, cleaning, test systems, and supply-chain waste all get discussed through practical examples and working-engineer curiosity.

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About Pick, Place, Podcast

Pick, Place, Podcast is a practical electronics manufacturing show centered on the path from circuit-board design to assembled hardware. It is strongest when small design choices become real production problems. Vias are not just holes here; they are thermal paths, solder-mask puzzles, plugging decisions, filling decisions, and possible causes of strange reflow behavior. ESD is not treated as a checkbox either. The conversation around inevitable failures points to a familiar manufacturing tension: customers want confidence, but prototype-volume work still carries risk, handling variation, and test gaps. The show often works by slowing down problems that engineers may have learned to route around too quickly. A discussion with Dave Wilcox turns via tenting, LPI mask, dry film, and filled vias into a chain of cause and effect. The motorsport sensor episodes with Caleb Holloway bring a different environment into view, where RF design, antennas, brake temperature sensing, and physical punishment matter. A conversation with Kenny McGee widens the frame to component brokers, excess parts, landfill, and the environmental cost of electronics. Other recent topics reach into PCB cleaning and PCBA functional test systems. The talk is technical, but it is not polished into distance. Chris Denny and Melissa Hogue often let the uncertainty stay visible while they ask for clearer explanations, better analogies, or the practical reason a process behaves the way it does. That gives the show a useful rhythm. A specialist can follow the manufacturing detail, while a growing hardware builder can hear why the detail matters. It suits a listener who wants circuit-board knowledge tied to actual manufacturing behavior, not just design-rule summaries. The show also has a candid, shop-conversation looseness: schedule jokes, production headaches, support realities, and the occasional self-deprecating aside remain part of the texture. Its differentiator is proximity to the work. Similar hardware shows may talk about products or engineering culture; Pick, Place, Podcast spends its time on the friction between what a board design asks for and what manufacturing can reliably deliver.

Made for: Suits a listener who designs, builds, buys, tests, or troubleshoots PCB assemblies and wants practical manufacturing context. It also fits hardware builders who want the reasons behind fabrication and assembly advice.

What sets it apart: The show keeps manufacturing details close to real examples: vias, ESD, reflow behavior, cleaning, testing, sensors, and component reuse. Its edge is the mix of technical specificity and candid production-floor problem solving.

In their own words

The Pick, Place, Podcast is a show where we talk about electronics manufacturing and everything related to getting a circuit board into the world. Join hosts Chris Denney from Worthington and Melissa Hough from CircuitHub as they discuss the pcb assembly process, design tips that will make your manufacturer love you, and talk to industry guests.

Why you'd press play

Scattered QFNs after reflow are your invitation to develop strong feelings about vias.

Press play if you want

  • a board failure story that makes thermal vias feel less theoretical
  • Chris Denney and Melissa Hough to keep asking until solder-mask viscosity is something you can picture
Read the full recommendation in PlayNext →
PCB assembly processvias, tenting, plugging, and fillingESD and inevitable failuresmotorsport sensor designPCBA functional testingelectronics waste and component reusePCB cleaningmanufacturer-friendly design choices

Talks about

Best episodes of Pick, Place, Podcast

Short reviews from the PlayNext desk, based on the episodes we processed.

Inevitable FailuresAug 25, 2025

A grounded look at why circuit boards fail, and how extra units, testing, and handling discipline can improve the odds.

Inevitable Failures frames failed circuit boards as part of ordinary engineering work, not a shameful surprise. Chris Denny with Worthington and Melissa Hogue with Circuit Hub tie the habit of ordering extra units for a hundred-piece project to the realities of prototype-scale…

Innovations in Motorsport Sensor Technology with Caleb Holloway of Izze RacingJan 27, 2025

A grounded look at sensors built for the brutal measurement problems inside racing wheels and brake rotors.

Motorsport sensor design turns into a practical lesson in hostile environments as Caleb Holloway explains what it takes for an antenna to work inside a wheel, close to ground planes, a tire, and possible embedded steel.

The Challenges of Motorsport Sensor Design with Izze Racing Founder, Caleb HollowayJan 13, 2025

Caleb Holloway explains how motorsport sensors found early customers, and why support demands shaped Izze Racing's business.

Motorsport sensors turn into a business test as much as an engineering one in this conversation with Caleb Holloway of Izze Racing. He describes stepping into a political, competitive field, asking whether the market would trust the product, and finding early use among…

Mastering Vias: Plugging, Filling, and Best PracticesNov 4, 2024

A QFN reflow issue becomes a practical tour of via plugging, filling, planarization, and thermal tradeoffs.

Via management gets a compact manufacturing story in this single-episode review. A large QFN with thermal vias in its ground pad leads to parts shifting after reflow, turning a familiar layout choice into a clear look at solder behavior and the pain of rework.

Vias, Tenting, and Tiny FireworksOct 21, 2024

A practical PCB discussion makes via tenting and gold plating easy to picture without flattening the technical stakes.

Vias, solder mask, and gold plating make for a more animated electronics manufacturing discussion than the subject might suggest. The hosts keep the questions practical, moving between dry film and liquid photo imageable mask, while a returning PCB fab design engineer connects…

Podcasts like Pick, Place, Podcast

Episodes

  1. 1

    Smarter Test Plans for Inevitable Failures w/ Blue Clover CEO & Co-founder, Pete Staples

    Oct 6, 2025·1h 21m
  2. 2

    Inevitable Failures

    Hidden gem

    ["Chris Denny and Melissa Hogue use Pick Place Podcast's 'Inevitable Failures' to ask why a PCB can look perfect after assembly and still not work.", "They contrast customers who accept a few failures on 500-piece or 2,000-piece orders with customers who expect 100 percent yield.", "The conversation names IPC A610, the J standard, thermal cycling, ESD handling, and the New Jersey pogo-pin 13 example that kept D1 failing.", "Chris and Melissa end on a practical rule: talk to the supplier, test before a three-hour chassis build, and group repeated failures until the root cause is clear."]

    Aug 25, 2025·51m·3 clips
  3. 3

    Meet up with Chris in California!

    Mar 1, 2025·2m
  4. 4

    IPC's Leadership on Sustainability in Electronics w/ Dr. John W. Mitchell and Dr. Kelly Scanlon

    Feb 17, 2025·1h 10m
  5. 5

    Innovations in Motorsport Sensor Technology with Caleb Holloway of Izze Racing

    Hidden gem

    Caleb Holloway says braided steel whip antennas solved the hardest RF problem in Izzy Racing's wheel sensors after chip antennas and helical antennas failed inside a metal-heavy environment.

    Jan 27, 2025·1h 2m·4 clips
  6. 6

    The Challenges of Motorsport Sensor Design with Izze Racing Founder, Caleb Holloway

    Hidden gem

    Chris Denny of Worth and Ten says a new reflow oven will make the SMT line fully automated, but the ventilation quote climbed from $8,000 to $15,000 before electrical work pushed the project near $20,000.

    Jan 13, 2025·43m·3 clips
  7. 7

    Mastering Vias: Plugging, Filling, and Best Practices

    Hidden gem

    Chris Denny of Wordenton, Melissa Hoag of CircuitHub, and CircuitHub PCB CAM engineer Dave Wilcox focus on plugging and filling vias in PCB fabrication.

    Nov 4, 2024·35m·2 clips
  8. 8

    Vias, Tenting, and Tiny Fireworks

    Hidden gem

    Pick, Place, Podcast spends this episode on vias, tenting, and why a masked thermal via can turn into a rework problem in PCB assembly.

    Oct 21, 2024·24m·1 clip
  9. 9

    Navigating the Environmental Impact of Electronics w/ Component Sense Founder, Kenny McGee

    Hidden gem

    Kenny McGee of Component Sense says electronics sustainability gets real when scrap, solder paste, and excess stock can be traced to vetted recycling facilities.

    Oct 7, 2024·55m·5 clips
  10. 10

    How Component Sense helps components fulfill their destiny w/ Kenny McGee

    Sep 23, 2024·45m
  11. 11

    The RGB LED Dilemma in Manufacturing

    Sep 2, 2024·25m
  12. 12

    RF Shields and Restroom Rants

    Aug 12, 2024·35m
  13. 13

    Stencils: The Unsung Heroes of PCB Perfection Pt. 2

    Jul 29, 2024·38m
  14. 14

    Stencils: The Unsung Heroes of PCB Perfection Pt.1

    Jul 22, 2024·33m
  15. 15

    IPC APEX EXPO Meetup Recap

    May 13, 2024·34m
  16. 16

    How IPC President and CEO, Dr. John W. Mitchell is working on solving the workforce problem

    Apr 1, 2024·1h 7m
  17. 17

    What factors influence PCB quotes w/ Brett Babilonia

    Feb 26, 2024·56m
  18. 18

    Stick It Up Your Tube

    Jan 29, 2024·52m
  19. 19

    How New Solder Products Are Developed w/ AIM Solder Content Marketing Specialist, Gayle Towell

    Jan 8, 2024·54m
  20. 20

    A digitized solution to managing manufacturing workflow processes w/ Praxie CEO, Michael Lynch

    Dec 11, 2023·52m
  21. 21

    Conveyers, An Episode You Didn't Know You Needed

    Nov 20, 2023·55m
  22. 22

    An Answering Your Questions Grab Bag

    Oct 30, 2023·1h
  23. 23

    Impedance Control Demo w/ NCAB Group Field Application Engineer Ryan Miller

    Oct 17, 2023·1h 33m
  24. 24

    Catch up with Chris

    Sep 25, 2023·48m
  25. 25

    ESD Flooring w/ SelecTech CEO Tom Ricciardelli

    Sep 11, 2023·53m
  26. 26

    Soft Skills of Engineering w/ Being an Engineer Host, Aaron Moncur

    Apr 24, 2023·1h 7m
  27. 27

    How Small Manufacturers Manage Large Volume Orders

    Apr 10, 2023·52m
  28. 28

    What Happens After the CHIPS Act w/ the Printed Circuit Board Association of America

    Mar 27, 2023·1h
  29. 29

    Even Cleaner Cleaning With Cleaning Expert Mike “Mr. Clean” Konrad

    Hosts discuss electronics manufacturing, PCB assembly, and industry insights, with a mention of a guest appearance on another podcast.

    Jan 9, 2023·1h 27m
  30. 30

    The Benefits of Asynchronous Design Review for Engineers & Manufacturers w/ AllSpice.io

    Dec 19, 2022·1h 14m
  31. 31

    Outer Layer Imaging w/ CAM Engineer Dave Wilcox

    Nov 21, 2022·57m
  32. 32

    Understanding Controlled Impedance w/ NCAB Group Field Application Engineer, Ryan Miller

    Nov 5, 2022·1h 2m
  33. 33

    How PCB panelization methods inform depanelization

    Sep 12, 2022·36m
  34. 34

    A Conversation with The Awkward Engineer

    Aug 29, 2022·1h 11m
  35. 35

    The nitty gritty details on solder

    Aug 15, 2022·51m
  36. 36

    All the Tricks and Gotchas in Surface Mount Assembly (Repost from the Coriolis Effect)

    Jul 25, 2022·1h 53m
  37. 37

    Custom tooling to the rescue

    Jul 11, 2022·35m
  38. 38

    Benefits of intrusive soldering

    Jun 27, 2022·40m
  39. 39

    The role of flux in PCB assembly

    Jun 14, 2022·37m
  40. 40

    Debugging PCB Assemblies

    May 31, 2022·30m
  41. 41

    Advanced Drilling w/ CAM Engineer, Dave Wilcox

    May 16, 2022·1h 29m
  42. 42

    How to Manage Moisture Sensitive Devices

    May 2, 2022·1h 9m
  43. 43

    How IPC helps the global manufacturing ecosystem build electronics better w/ Teresa Rowe and Patrick Crawford

    Apr 18, 2022·1h 26m
  44. 44

    Building a product at a big organization vs a startup w/ Barnacle Systems CTO, Darren Beckwith

    Apr 4, 2022·1h 25m
  45. 45

    How to Protect PCBs from ESD Damage

    Mar 21, 2022·1h 9m
  46. 46

    How to Send Consigned Material to Your CM

    Mar 7, 2022·58m
  47. 47

    How to develop a PCBA functional test system w/ FixturFab

    Hosts discuss electronics manufacturing, PCB assembly, and industry insights, including a recent Hack Chat experience and preparation for new pick and place machines.

    Feb 21, 2022·1h 21m
  48. 48

    Alternative Component Mounting

    Feb 7, 2022·1h 6m
  49. 49

    How to keep morale high in a high-stress manufacturing environment

    Hosts discuss electronics manufacturing, PCB assembly, and design tips for circuit boards.

    Jan 26, 2022·1h 8m
  50. 50

    How Chinese New Year Impacts Manufacturing

    Jan 10, 2022·45m